Customization: | Available |
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Power Current: | 250A/320A/500A/630A/800A/1000A/1250A |
Transport Package: | Wooden Case |
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JDC-H Conductor Rail System are easy and exact mounting with multiple supporting bracket and a safe source of power for current capacities up to 3000 A(copper conductor up to 5000A) for many power loads that are predominantly subjected to rough operation, e.g., traveling cranes, loading bridges, container handling equipment, monorail systems, coking machinery, electric hoists, etc.
Detailed Product Description
The JDC-H conductor rail system is a modern power supply system using single pole insulated conductor rails. It complies with the latest regulations and provides the electric energy for material handling equipments such as overhead cranes.
The aluminum conductor rail is provided with a proven and patented stainless steel contact surface. Any numbers of poles can be installed vertically or horizontally, on straight or curved systems.
The entire conductor rail system can be installed indoor or outdoor. It is insulated conforming to Current Safety Regulations. Ground insulation cover is marked yellow-green on one side over the entire length of the rail.
R Type: for curves R≥1200mm.
Approved and listed by: CCC, ISO9001 and CE.
The ranges of applications of JDC Insulated Conductor System:
Design features
Housing:
Generally, the housing line is in green and ground line in yellow-green. Standard length is 4m or 6m, other sections are available.
Joints:
Snap-in joint splices provide mechanical and electrical continuity. Insulated protection covers are included.
Feed Sets:
End feeds or line feeds are available.
End Caps:
The open ends of the conductor are closed by end caps.
Hangers:
Standard brackets for conductor attachment to crane girders are available. Conductor is with sliding and fix point hangers.
Standard distance between suspension appoints for indoor and outdoor installations: 1500mm to 2000mm.
Expansion Section:
The Expansion sections are required to compensate the different expansions between copper conductors and steel-or concrete structures, in varying temperatures without interrupting electrical power.
Expansion joints are used when the Powerail length between feeds, curves, switches or other fix points is exceeding 20m. Install expansion joint according to actually installation.
Isolating Section:
Isolating sections are required if parts of the system or individual rails are to be de-energized within a conductor rail system. To prevent a voltage bridging by current collector two air gap isolating sections should be installed.
Collectors:
The current collectors are made of carbon brush, reinforced nylon and galvanized or spray-paint metal material. Spring loaded carbon brushes maintain uniform contact. Connecting cables and hinged or flexible towing arms included. Double Current collectors for transfer applications and higher amperage are available.
Model | Type | Conductor material | Cross section(mm²) | Nominal current (A) | Leakage-distance (mm) | Resistance | Dimensions (H * W) | Weight(kg) |
JDC-H-100/150 | H19 | Aluminum | 100 | 150 | 35 or 80 | 0.376 | 25*19 | 0.46 |
JDC-H-160/250 | H24 | Aluminum | 160 | 250 | 45 or 80 | 0.203 | 32*24 | 0.63 |
JDC-H-180/300 | H24 | Aluminum | 180 | 300 | 45 or 80 | 0.187 | 32*24 | 0.71 |
JDC-H-230/320 | H32 | Aluminum | 230 | 320 | 80 | 0.153 | 42*32 | 0.96 |
JDC-H-285/500 | H32 | Aluminum | 285 | 500 | 80 | 0.116 | 42*32 | 1.13 |
JDC-H-360/630 | H32 | Aluminum | 360 | 630 | 80 | 0.087 | 42*32 | 1.38 |
JDC-H-420/800 | H32 | Aluminum | 450 | 800 | 80 | 0.067 | 42*32 | 1.5 |
JDC-H-550/1000 | H32 | Aluminum | 550 | 1000 | 80 | 0.058 | 42*32 | 1.83 |
JDC-H-600/1250 | H32 | Aluminum | 600 | 1250 | 80 | 0.046 | 42*32 | 2.01 |
JDC-H-700/1250 | H52 | Aluminum | 700 | 1250 | 100 | 0.043 | 66*52 | 2.58 |
JDC-H-1100/1600 | H52 | Aluminum | 1100 | 1600 | 100 | 0.037 | 66*52 | 3.65 |
JDC-H-1350/2500 | H52 | Aluminum | 1350 | 2000 | 100 | 0.028 | 66*52 | 4.32 |
JDC-H-1600/2500 | H52 | Aluminum | 1600 | 2500 | 100 | 0.018 | 66*52 | 4.99 |
JDC-H-2000/3000 | H52 | Aluminum | 2000 | 3000 | 100 | 0.015 | 66*52 | 6.07 |
JDC-H Conductor Rail System | ||||||||||
Conductor Rail Material | Aluminum | Copper | Stainless steel | |||||||
Type | H19 | H24 | H32 | H35 | H52 | H19 | H24 | H32 | H52 | H19 |
Nominal current at | 150 | 250-300 | 320-1250 |
230 |
1250 |
150-500 | 500-800 | 800-1600 | 1250-5000 | 25 |
100%DC and 35°C(A) | ||||||||||
DC resistance(Ω/km) | 0.376 | 0.203-0.187 | 0.153-0.046 | 0.153- 0.067 | 0.043- 0.015 | 0.376- 0.156 | 0.116-0.067 | 0.067-0.039 | 0.036-0.007 | 11.652 |
Impedance(Ω/km) | 0.381 | 0.209-0.195 | 0.155-0.048 | 0.155- 0.069 |
0.044 |
0.377- 0.158 | 0.118-0.069 | 0.069-0.040 | 0.038-0.008 | 11.663 |
Distance between each suspension bracket (m) | 1.5 | 1.5 | 1.8 | 1.8 | 2 | 1.5 | 1.5 | 1.8 | 2 | 1.5 |
Rail Length/PC (m) | 4.5 | 6 | 6 | 6 | 6 | 4.5 | 6 | 6 | 6 | 4.5 |
Housing Length/PC (m) | 4.42 | 5.88 | 5.83 | 5.83 | 5.75 | 4.42 | 5.88 | 5.83 | 5.75 | 4.42 |
Max. voltage (v) | 660v | Dielectric strength (kv/mm) | 30-40 | |||||||
Travelling speed | ≤600m/min | Design and Manufacturing Standard | GB7251.2-2006 | |||||||
Expansion joint | Cannot exceed 200m length | |||||||||
Flame retardant | Class B1-no flaming particles, self-extinguishing | |||||||||
Permissible Ambient temperature | Standard insulation -30°C- +70°C|High temperature insulation -20°C- +115°C|Low temperature insulation -40°C- +85°C |
Q1: Are you Manufacturer or Trading Company?
A1:We are an integrated industrial and trade enterprises. We have our own R&D team, factory and marketing department.
Q2: Which standard of your crane and crane components apply to?
A2: Our Crane can design and manufacture base on FEM, CMAA, ISO EN, GB standard.
Q3: How do you ensure your product quality?
A3: All our processes strictly adhere to ISO-9001 procedures, which include Material Traceability, ISO WPQR and welder certificate, Measuring Device Calibration, NDT for the welding, and full assembling and load testing before delivery.
Q4: How can I make payment?
A4: We accept T/T bank transfer, L/C, Paypal.
Q5: How can I assembly the cranes in my factory?
A5: We suggest you to recruit a crane service team in local to install the crane base on our Installation Guideline and User manual. If cannot, we can send engineer to your factory to guide you do the installation with extra charge, and the transportation, accommodation, translator shall be covered by your side also.
Q6: What is the warranty period, and how can I claim warranty If my crane have any issue?
A6: Our warranty period is 12 months after cargo leave China port. If the crane have any issue, our after-sales team and engineer will help you solve the issue by email or Video conference. If the defect is caused by quality issue, we will ship the spare parts to you by air to help you fixed it as soon as possible.
Q7: Do you accept OEM business?
A7: Sure, we do many OEM productions for some famous crane brand and customers around the world.
Q8: What about shipping?
A8: We recommend small batch by the way of air or LCL, but large delivery by the way of container or bulk vessel.
Q9: What about delivery time?
A9: Different capacity crane and components have different estimated delivery time, generally speaking, around 4 weeks to 8 weeks.
Q10: What is your company policy if we want to distribute NANTE product in our market?
A10: Firstly, thank you for your interest to promote NANTE brand, we have distributors in 50+ countries, pleaes no hesitate to contact us for the detail discussions, as we have different policies for the different target markets. Surely, you are welcomed to visit our factory and let's talk face to face.